Central AL-covered Stainless Steel Tube OPGW Cable

The central AL-covered steel tube is surrounded by single or double layers of aluminum clad steel wires(ACS) or mix ACS wires and aluminum alloy wires.AL-covered Stainless Steel Tube design increases the cross section of AL,to reach a better fault current and lightning resistance performance.Apply to the transmission line which requires small diameter and large fault current.

Fiber Type: G652D; G655C;
Fiber Count: 12-144 Core
Application: for communication lines of 66KV, 110KV, 115KV, 132KV, 150KV, 220KV,400KV, 500KV, and new overhead high-voltage transmission system.
Standard: IEEE 1138、IEC 60794-4、 IEC 60793、TIA/EIA 598 A

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Description

Specification

Package & Shipping

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Structure Design:

Applications：Aerial, Overhead, Outdoor

Main Features:

1. High quality IEC607948 IEEE1138 standards for designing, testing, and producing with grade A materials available to ensure long-term reliability.
2. Engineering support supervising and providing its own line of accessories hardware.
3. Seal stainless steel tube superior protection to the fiber optical to moisture and extreme environmental conditions such as lightning.
4. To construct OPGW must cut power, resulting in greater loss, thus OPGW must be used in constructing a high-pressure line over 110kv.
5. Apply to the transformation of old lines.

Colors -12 Chromatography:

Technical Parameter:

Typical Design for Single Layer:

Specification	Fiber Count	Diameter(mm)	Weight (kg/km)	RTS(KN)	Short Circuit(KA2s)
OPGW-80(82.3;46.8)	24	11.9	504	82.3	46.8
OPGW-70(54.0;8.4)	24	11	432	70.1	33.9
OPGW-80(84.6;46.7)	48	12.1	514	84.6	46.7

Typical Design for Double Layer:

Specification	Fiber Count	Diameter(mm)	Weight (kg/km)	RTS(KN)	Short Circuit(KA2s)
OPGW-143(87.9;176.9)	36	15.9	617	87.9	176.9

Remarks:

Detail requirements need to be sent to us for cable design and price calculation. Below requirements are a must:
A, Power transmission line voltage level
B, fiber count
C, Cable structure drawing & diameter
D, Tensile strength
F, Short circuit capacity

Standard:

ITU-TG.652	Characteristics of a single mode optical fiber.
ITU-TG.655	Characteristics of a non-zero dispersion -shifted single mode fibers optical.
EIA/TIA598 B	Col code of fiber optic cables.
IEC 60794-4-10	Aerial optical cables along electrical power lines-family specification for OPGW.
IEC 60794-1-2	Optical fiber cables -part test procedures.
IEEE1138-2009	IEEE Standard for testing and performance for optical ground wire for use on electric utility power lines.
IEC 61232	Aluminum -Clad steel wire for electrical purposes.
IEC60104	Aluminum magnesium silicon alloy wire for overhead line conductors.
IEC 6108	Round wire concentric lay overhead electrical stranded conductors.

Quality Control:

GL FIBER' OPGW cable is mainly divided into: central-type stainless steel tube OPGW, stranded-type stainless steel tube OPGW, al-covered stainless steel tube OPGW, aluminum tube OPGW, lightning resistant central stainless steel tube OPGW with compressed wires and OPPC.

All the OPGW cable supplied from GL FIBER will be 100% tested before shipping, There are different general test series to assure the quality of OPGW cable, Such as:

Type test
Type test may be waived by submitting makerʼs certificate of the similar product performed in an internationally acknowledged independent test organization or laboratory. If type test should be performed, it will be carried out according to an extra type test procedure reached to an agreement between purchaser and manufacturer.

Routine test
The optical attenuation coefficient on all production cable lengths is measured according to IEC 60793-1-CIC (Back-scattering technique, OTDR). Standard single-mode fibers are measured at 1310nm and at 1550nm. Non-zero dispersion shifted single‒mode (NZDS) fibers are measured at 1550nm.

Factory test
Factory acceptance test is carried out on two samples per order in the presence of the customer or his representative. The requirements for quality characteristics are determined by relevant standards and agreed quality plans.

Quality Control - Test Equipment and Standard:

Feedback:

In order to meet the world’s highest quality standards, we continuously monitor feedback from our customers. For comments and suggestions, please, contact us, Email: [email protected].

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Specific Type and Technical Data:

No	Specification	Fiber Count	Diameter (mm)	Weight (kg/km)	RTS(KN)	Short Circuit (KA2s)
1	OPGW-24B1-40[54;9.3]	24	9.0	304	54	9.3
2	OPGW-12B1-50[58;12.4]	12	9.6	344	58	12.4
3	OPGW-24B1-60[39.5;29.5]	24	10.8	317	39.5	29.5
4	OPGW-24B1-70[78;24.6]	24	11.4	464	78	24.6
5	OPGW-24B1-80[98;31.1]	24	12.1	552	98	31.1
6	OPGW-24B1-90[113;38.3]	24	12.6	618	113	38.3
7	OPGW-24B1-90[74:46.3]	24	12.6	529	74	46.3
8	OPGW-24B1-100[118;50]	24	13.2	677	118	50
9	OPGW-24B1-110[133;65.1]	24	14.0	761	133	65.1
10	OPGW-24B1-120[97;102.6]	24	14.5	654	97	102.6
11	OPGW-24B1-130[107;114.3]	24	15.2	762	107	114.3
12	OPGW-24B1-155[182;123.5]	24	16.6	1070	182	123.5
13	OPGW-48B1-80[59;57.9]	48	12.0	431	59	57.9
14	OPGW-48B4-90[92;59.1]	48	12.9	572	92	59.1
15	OPGW-36B1-100[119;49]	36	13.5	688	119	49
16	OPGW-48B1-110[133;63]	48	14.1	761	133	63
17	OPGW-48B1-120[147;78.4]	48	14.9	841	147	78.4
18	OPGW-48B1-155 [71.4;256.0]	48	16.8	675	71.4	256
19	OPGW-48B1-220 [72.5;387.4]	48	19.6	700	72.5	387.4
20	OPGW-48B1-264 [123.6;578.2]	48	21.6	980	123.6	578.2

Note: Other optical ﬁbre type and count, stranded wire are available om request.

Mechanical and Environmental Test Characteristics:

Item	Test Method	Requirements
Tension	IEC 60794-1-2-E1Load: according to cable structure Sample length: no less than 10m, linked length no less than100mDuration time: 1min	40%RTS no additional ﬁbre strain（0.01%）, no additional attenuation (0.03dB).60%RTS ﬁbre strain≤0.25%，additional attenuation≤0.05dB (No additional attenuation after test).
Crush	IEC 60794-1-2-E3Load: according to above table, three pointsDuration time: 10min	Additional attenuation at 1550nm ≤0.05dB/ﬁbre; No damage to the elements
Water Penetration	IEC 60794-1-2-F5BTime : 1 hour Sample length: 0.5mWater height: 1m	No water leakage.
Temperature Cycling	IEC 60794-1-2-F1Sample length: No less than 500mTemperature range: -40℃ to +65℃ Cycles: 2 Temperature cycling test dwell time: 12h	The change in attenuation coeﬃcient shall be less than 0.1dB/km at 1550nm.

Packing Material:

Non-returnable wooden drum.
Both ends of the fiber optic cables are securely fastened to the drum and sealed with a shrinkable cap to prevent ingress of moisture.
• Each single length of cable shall be reeled on Fumigated Wooden Drum
• Covered by plastic buffer sheet
• Sealed by strong wooden battens
• At least 1 m of inside end of cable will be reserved for testing.
• Drum length: Standard drum length is 3，000m±2%;

Cable printing:

The sequential number of the cable length shall be marked on the outer sheath of the cable at an interval of 1meter ± 1%.

The following information shall be marked on the outer sheath of the cable at an interval of about 1 meter.

1. Cable type and number of optical fiber
2. Manufacturer name
3. Month and Year of Manufacture
4. Cable length

Drum marking:

Each side of every wooden drum shall be permanently marked in a minimum of 2.5~3 cm high lettering with the following:

1. Manufacture name and logo
2. Cable length
3. Fiber cable types and number of fibers,etc
4. Rollway
5. Gross and net weight

Port:
Shanghai/Guangzhou/Shenzhen

Lead Time：

Quantity(KM)	1-300	≥300
Est.Time(Days)	15	To be begotiated!

Note:The Packing standard and details as above is estimated and final size & weight shall be confirmed before shipment.

Remark: The cables are packed in carton, coiled on Bakelite & steel drum. During transportation, right tools should be used to avoid damaging the package and to handle with ease. Cables should be protected from moisture,kept away from high temperature and fire sparks,protected from over bending and crushing,protected from mechanical stress and damage.

The cables are packed in carton, coiled on Bakelite & steel drum. During transportation, right tools should be used to avoid damaging the package and to handle with ease. Cables should be protected from moisture,kept away from high temperature and fire sparks,protected from over bending and crushing,protected from mechanical stress and damage.

Optical Cable Factory

In 2004, GL FIBER established the factory to produce optical cable products, mainly producing drop cable, outdoor optical cable, etc.

GL Fiber now have 18 sets of coloring equipments, 10 sets of secondary plastic coating equipments, 15 sets of SZ layer twisting equipments, 16 sets of sheathing equipments, 8 sets of FTTH drop cable production equipments, 20 sets of OPGW optical cable equipments, and 1 paralleling equipment And many other production auxiliary equipments. At present, the annual production capacity of optical cables reaches 12 million core-km (average daily production capacity of 45,000 core km and kinds of cables can reach 1,500 km) . Our factories can produce various types of indoor and outdoor optical cables ( such as ADSS, GYFTY, GYTS, GYTA, GYFTC8Y, air-blown micro-cable, etc.). the daily production capacity of common cables can reach 1500KM/day, the daily production capacity of drop cable can reach max. 1200km/day, and the daily production capacity of OPGW can reach 200KM/day.